MAT 201: Engineering Polymers
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Engineering polymers open the door to truly functional parts – but they demand discipline in preparation, drying and process parameters. This course covers the four key families and their industrial use cases.
What you will learn
- Structure and properties of the PA12, PC, PEEK and PEI families
- Hygroscopy – how moisture damages the print and the part
- Drying with filament dryers and vacuum ovens – times and temperatures
- Hotend, nozzle and chamber requirements for high-temperature printing
- Annealing – when it adds value and when it ruins the part
- Comparison matrix: strength, temperature, chemical resistance
- Certifications and regulatory requirements (UL, FDA, ISO)
Course outline
- Lesson 1: Why engineering polymers are a different world
- Lesson 2: Polyamides – PA6, PA12, PA-CF, PA-GF
- Lesson 3: Polycarbonate and its blends
- Lesson 4: PEEK and PEI – high-temperature applications
- Lesson 5: Drying and storage of hygroscopic filaments
- Lesson 6: Hardware requirements – all-metal hotend, chamber, nozzle
- Lesson 7: Post-processing – annealing, smoothing, machining
- Lesson 8: Selecting a material for a specific application
Prerequisites
Completed course-fdm101-basics and course-mat101-pla-petg, or equivalent production experience.
Outcome
You produce functional parts in PA12, PC and PEI with predictable quality, know when PEEK is worth the investment, and can justify a material choice to a client or to management.
Who it is for
R&D engineers, service-bureau technology directors, production-engineering specialists, and business owners evaluating the move into engineering-grade AM.